FireCape fire containment cover on a cargo loader at an aircraft cargo door

Technical Reference

FireCape® FCC Specifications & Downloads

Complete size guide, testing data, certification references, and all downloadable documentation for the FireCape® Fire Containment Cover. Designed and manufactured by Newtex Industries, Rochester, NY.

★ FAA TSO-C203

ISO 9001:2015

Made in USA

6-Hour Class A Certified

Size Guide

Standard Sizes — FireCape® FCC

All six standard sizes are in-stock and available for immediate delivery. Custom sizes available — contact Newtex for program-specific requirements including military, naval, and non-standard pallet formats.

Category

Model Dimensions — L × W × H (inches)

Interior Volume

Primary Pallet Application

Aircraft Compatibility

Containment Rating

Compact

67 × 72 × 78

~355 cu ft

Small-format narrow-body pallet

B737, A320 family lower deck

6 Hours / Class A

Compact

72 × 72 × 78

~384 cu ft

Square narrow-body pallet

B737, A320 family lower deck

6 Hours / Class A

Standard

111 × 57 × 78

~451 cu ft

Wide-body lower deck LD3/LD6

B767, B777, A330/A350 lower deck

6 Hours / Class A

Standard

123 × 97 × 73

~636 cu ft

Wide-body main deck pallet (96 × 125)

B747, B777F, A330F main deck

6 Hours / Class A

Standard

126 × 98 × 64

~572 cu ft

Wide-body main deck, low-profile build

B747F, B777F main deck

6 Hours / Class A

Large / Extra-Tall

126 × 98 × 96

~858 cu ft

High-cube pallets, large freighters

B747-8F, B777X, A124, C-17 (military)

6 Hours / Class A

Category

Model Dimensions — L × W × H (inches)

Containment Rating

Custom

To customer specification — military, naval, specialty cargo programs. Contact Newtex engineering.

Program-specific

All dimensions are interior clearance (L × W × H). Aircraft compatibility is representative — confirm with Newtex for specific fleet programs.

Material Performance

Z-Block™ Fabric — Technical Data

1,800°F

Max Temperature Rating

980°C. Continuous flame exposure without burn-through or melting.

< 400°F

External Surface Temp (max)

Outer surface held below 400°F during 6-hour containment event.

Zero

Toxic Outgassing

BSS 7239 compliant. No toxic combustion products released under fire conditions.

No Melt

Drip / Flame Propagation

Zero surface flaming. No molten drip. No flame propagation beyond containment zone.

ISO 12236

Puncture Resistance

Static puncture tested. Resists sharp or irregular cargo loads in operational conditions.

Woven

Construction

Proprietary woven substrate with specialized coating/lamination. Flexible, foldable, reusable.

Mold-Res.

Environmental Resistance

Resistant to mold, fungi, bacteria, UV degradation, moisture, and chemical exposure.

Rochester

Manufactured

100% manufactured at Newtex's ISO 9001:2015 certified facility in Rochester, NY, USA.

Standards & Compliance

Testing & Certification Reference

All tests conducted by certified independent laboratories. Documentation available on request.

Standard / Test

Method

Parameter Tested

Result / Status

Relevance

FAA TSO-C203

FAA Technical Standard Order

Full-system approval — cargo fire containment performance

Approved

Aviation regulatory requirement

ISO 14186 / SAE AS 6453

Full Scale Box Burn

6-hour fire containment with no flame penetration

Pass

Core containment certification

FAR 25 App F — Part III

Flame Penetration Resistance

No flame penetration through cover material

Pass

Aviation airworthiness standard

FAR 25 App F — Part V

Smoke Density

Controlled smoke release — keeps detection systems active

Pass

In-flight detection compatibility

ASTM D6413

Vertical Flame Test

Char length, after-flame, afterglow time

Pass

Material flame resistance

ASTM E-84

Tunnel Test

Surface flame spread index & smoke density

Pass

Surface flame propagation

ASTM F-955

Molten Metal Resistance

Resistance to molten metal splash

Pass

Industrial / marine applications

ASTM E-119

Furnace Test

Time-temperature fire resistance

Pass

Structural fire resistance

ISO 12236

Static Puncture

Resistance to puncture under static load

Pass

Durability / cargo handling

UL 1784

Smoke Penetration

Smoke passage through assembly under pressure differential

Pass

Smoke barrier integrity

BSS 7239

Combustion Toxicity

Non-toxicity of combustion products

Pass

Crew safety compliance

ISO 9001:2015

Quality Management

Manufacturing quality system certification

Certified

Manufacturer quality assurance

Test reports and certification documentation available from Newtex upon request. Contact newtex.com/contact.

Resources

Downloads & Documentation

All technical documentation in PDF format. For test reports, COCs, or custom specification sheets, contact Newtex directly.

FireCape® FCC Product Data Sheet

Complete specifications, sizes, certifications, and performance data for the FireCape® Fire Containment Cover system.

View PDF

Newtex Engineered Systems Overview

Full product range overview including FireCape® FCC, EV cover, Z-Block® bags, and custom fabrication capabilities.

View PDF

Li-ion Battery Fire — Application Bulletin

Technical bulletin on lithium-ion thermal runaway in air cargo — risks, regulations, and containment solution specifications.

View PDF

Z-Block™ Fabric — Material Data Sheet

Complete material specification for Z-Block™ flame-retardant fabric including physical properties, test results, and coating data.

View PDF

ISO 9001:2015 Certificate

Current ISO 9001:2015 quality management system certificate for Newtex Industries manufacturing facility.

View PDF

Request Test Reports & COCs

Test reports, certificates of conformance, and custom specification sheets available on request. Contact Newtex engineering.

Contact Us

Need a Non-Standard Size?

Newtex fabricates custom FireCape® covers for military programs, naval vessels, specialty cargo, and non-standard pallet formats. Provide your pallet dimensions and we'll engineer to spec. ISO 9001:2015 quality, Rochester, NY production.