From Fabrics to Finished Solutions: Designing Effective Fire Containment Systems for Industrial Settings

In modern industrial environments, fire safety is not just a compliance requirement; it’s a critical engineering priority. Facilities that handle high heat, flammable materials, or complex mechanical systems face constant risks of fire and smoke spread. The difference between a minor incident and a catastrophic loss often comes down to how well a facility’s fire containment systems are designed, built, and deployed.

For nearly five decades, Newtex Industries has been at the forefront of fire safety innovation, transforming high-temperature textiles into fully engineered solutions such as fire curtains, smoke curtains, containment covers, and specialized blankets. These systems go beyond off-the-shelf products; they are custom-designed, rigorously tested, and precisely fabricated to meet the demands of specific industrial applications.

In this article, we’ll explore the journey from specialized high-temperature heat and fire-resistant fabrics to finished fire containment systems, and how our end-to-end capabilities ensure unmatched safety and reliability.

How Newtex Industries Enhances Heat Resistance from Fabrics to Fire Containment Systems

Every effective fire containment system starts with the right material. We start every fire containment solution with advanced high-temperature textiles - fiberglass, coated fabrics, and aluminized materials engineered to perform in the harshest industrial environments. These textiles are not ordinary industrial fabrics; they are the result of decades of material science, precise weaving techniques, and specialized coatings designed to resist heat, flame, and smoke.

At the core is fiberglass, valued for its exceptional thermal stability and strength. Through our proprietary yarn texturization process, we transform standard fiberglass filaments into insulating, air-trapping fibers that dramatically reduce heat transfer. This process creates a fabric that can withstand continuous exposure to high temperatures without losing its structural integrity, an essential property for any barrier meant to contain fire or prevent smoke spread.

Now, let’s talk about Finished Solutions - where advanced fabrics become complete, high-performance fire protection systems. Effective fire containment solutions from Newtex Industries are built to handle the toughest industrial challenges. From high-rise buildings and theaters to shipyards, warehouses, and cargo transport, our systems are engineered not just to meet codes, but to deliver dependable, real-world protection.

1. Fire & Smoke Curtains: Engineered Barriers for Life Safety

Our fire and smoke curtains for heat insulation are more than fabric panels; they are engineered safety barriers designed to stop flames, channel smoke, and protect evacuation routes.

Proscenium Fire Curtains protect audiences in theaters and auditoriums by creating a fire and smoke barrier between the stage and seating areas. Available in Brail, Straight Lift, and Frame Curtain styles, each is custom-fabricated from ZetexPlus® Vermiculite-Coated Fiberglass to meet stringent fire codes, including California State Fire Marshal and NYC Department of Buildings approvals.

Z-Block™ Commercial Fire & Smoke Curtains are used in malls, warehouses, and manufacturing plants to compartmentalize fire zones and guide smoke toward exhaust vents. Options include static draft curtains, automated accordion systems, and rolling curtains or doors for quick deployment.

Design & Customization: Every heavy insulated curtain is tailored to its installation site. We account for opening size, deployment speed, building geometry, and integration with fire alarm and suppression systems.

Testing & Certification: Products are rigorously tested to UL 10B/10D, ASTM E-119, ASTM D6413, FAR 25 standards, and more, ensuring performance under extreme conditions.

2. Fire Containment Covers: Protecting Cargo, Equipment, and Infrastructure

When a fire risk exists in transit or storage, fire containment covers (FCCs) provide an essential layer of protection.

Aviation & Hazardous Cargo - FAA-approved FireCape® Fire Containment Covers are engineered to contain palletized cargo fires, including violent lithium-ion battery incidents, for up to 6 hours, far exceeding the survival time without containment.

Constructed from Z-Block™ flame-retardant fabrics, these covers withstand extreme temperatures up to 1800°F (980°C) and meet stringent aviation fire safety standards. Lightweight yet durable, they are trusted by major cargo carriers and the U.S. Navy for rapid deployment in warehouses, hangars, ships, and during flight.

FireCape EV Containment Covers for Electric Vehicle Fires - The FireCape EV series is purpose-built to manage the challenges of EV battery fires and thermal runaway events. Designed for quick deployment by fire departments, towing services, and EV maintenance teams, these high-performance blankets help suppress flames, reduce toxic smoke, and prevent fire spread.

Available in multiple sizes, including XL for large vehicles and EB for e-bikes and scooters - they offer portable, reliable containment for emergencies on the road or in service facilities.

Design & Customization: These Fire Containment Covers are built from multi-layer, high-temperature heat-resistant fabrics with closure systems - Velcro, straps, or zippers, engineered for quick securement. Sizes, materials, and heat ratings are tailored to each use case.

Testing & Certification: Designed to meet FAA, NFPA, and MIL-SPEC requirements, ensuring operational reliability even under the most severe conditions.

3. Heat-Resistant Blankets: Essential Protection for Welding, Hot Work, and Emergencies

Not every hazard is fixed in one location; sometimes, fire protection needs to be mobile. Our engineered blankets provide versatile, portable barriers for welding, grinding, metal cutting, and emergency response.

  • Z-Shield™ Welding Blankets shield workers and equipment from sparks, slag, and molten metal splatter. These fireproof blankets are ideal for vertical spark protection in demanding environments such as shipbuilding and maintenance facilities.

  • Emergency Fire Blankets can be deployed rapidly to smother localized fires, contain hazardous spills, or cover EV battery fires.

  • Design & Customization: Available in multiple weights, coatings, and sizes to match specific hazards - light grinding to heavy welding. 

  • Testing & Certification: ANSI/FM 4950 tested for hot work safety, with proven durability in demanding industrial environments.

Conclusion

From the initial selection of specialized fabrics to the precise engineering of finished systems, effective fire containment is a synthesis of science, design, and rigorous testing. Each solution must be purpose-built to withstand the unique hazards of its environment, maintaining integrity under extreme heat and mechanical stress. 

In industries where seconds matter and failure is not an option, the right combination of materials and engineering can mean the difference between a controlled incident and a catastrophic loss. By integrating high-performance textiles with custom fabrication and strict quality standards, modern fire containment systems provide a reliable line of defense, safeguarding people, property, and operations.

Contact us today Discuss your fire containment challenges and get an engineered solution built to protect your facility when it matters most.
Published: August 19, 2025
Categories: Stories